| Textbook: | Fluid Power with Applications, 7th Ed by Anthony Esposito, Prentice Hall |
| Prerequisite: | PHYS 220 |
| Instructor: | Gregory Neff, Office: ANDR-208D, 219-989-2465 |
| Office Hours: | MW 2:30-3:30 PM & 6-7 PM and TR 6-8, and by appointment (Check schedule card outside office for changes) |
| Course Purpose: | A study of Compressible and Incompressible fluid statics and dynamics as applied to industrial hydraulic and pneumatic circuits and controls. |
Student Objectives
After completing this course the student should be able to:
| 1. | Demonstrate the ability to solve fluid power problems involving the relationships between flow, power, speed, & pressure. (1.1, 1.2: a, b, f) | |
| 2. | Demonstrate understanding of application of the conservation of energy equation to fluid power systems. (1.1, 1.2: a, b, f) | |
| 3. | Demonstrate understanding of pumps, actuators, hydraulic transmissions, and efficiency. (1.1: a, b, f) | |
| 4. | Describe the purpose and operation of pneumatic and hydraulic components. (1.1: a, b, f) | |
| 5. | Design, draw, and test simple hydraulic and pneumatic circuits. (1.1: c, d)f | |
| 6. | Design fluid power systems with off the shelf components. (1.1: d, f) | |
| 7. | Identify opportunities for lifelong learning through various certifications. 2.2, 2.4: h) | |
| 8. |
|
Grading Policy:
|
Homework is due the first Tuesday after it is assigned.
Homework will not be accepted if it is submitted late unless prior arrangements
have been made. Not all homework will be collected and graded. All work
(Homework, Tests, Lab reports, and quizzes) will be graded on clarity of
communication, neatness, spelling, grammar, timeliness, adherence to instructions,
and accuracy. No partial credit will be given unless
equations are shown.
If you are a student with a documented disability who will require accommodations in this course, please register with the Coordinator of Services for Students with Disabilities in the Student Support Services Office located in the Student Union and Library Building (SUL), Room 341, phone numbers: 219-989-2455, 219-989-2454 (voice/TTY) or 219-989-2920.
Ethics are an integral part of being a
student and a professional. Academic integrity is the hallmark of this
University. Therefore, Purdue University Calumet has adopted an Honor Code to
which all Purdue University Calumet Students must adhere: "I understand that
academic dishonesty will not be tolerated at Purdue University Calumet. I am
here to learn. Through learning, I will strive to become a better person and a
more valuable contributor to society. I understand that dishonesty in the
classroom, through cheating, plagiarism or other dishonest acts, defeats this
purpose and disgraces the mission and quality of a Purdue University Calumet
education. Therefore, I make the following pledge: 'In accordance with the
honor code, I will not engage in dishonesty in my academic activities, and I
will not tolerate such dishonesty by other students.'" Violations of the Honor
Code WILL result in a failing grade on the assignment with the strong
possibility of course failure and the strong possibility of referral to the
Office of the Dean of Students
for a conduct sanction (see Purdue University Calumet’s student Handbook).
WebCT Vista will be used for multiple choice questions and
the required course evaluation / assessment.
The student handbook states "Students are
expected to attend every meeting of the classes in which they are enrolled. At
the beginning of a semester, all instructors should make a statement to each of
their classes regarding the handling of unavoidable absences. All matters
relative to such absences, including making up of work missed, shall be arranged
by the student and instructor involved. A student who is absent may be denied
credit for work missed." The policy for this course is that unavoidable
absences may be made up by arrangement with the instructor. Excessive
absences may be referred to the Office of the Dean of Students or his designee
who can administratively drop the student. Students are responsible for
dropping courses to avoid a failing grade before the drop deadline which is
Friday of the 12th week of the semester (Nov. 20th) by 4:30 PM. No instructor or advisor
permission or signature is required. See the Academic/Registration Calendar from
the Office of the Registrar for the exact date.
Fluid Power, MET 230
Tentative Course Schedule
7th
Edition Esposito
| Week | Topic Covered | Reading | Home Work |
| 1 |
1. Introduction to fluid power |
Chapter 1
|
|
| 2 |
3. Energy & Power |
Chapter 3 | 15,23,27,38,39 & handout 48,47,49,50,51,52 |
| 3 |
f) Hydraulic Power |
Chapter 3 Chapter 4 |
54,61,64 10,13,14,18,26,30 |
| 4 |
g) Swamee-Jain Equation |
Chapter 5 |
7,41,46,51,57 |
| 5 | TEST # 1, Ch. 1,2,3,& 4 7. Hydraulic Motors a) Gear Motors b) Vane Motors c) Piston Motors d) Motor Efficiency e) Hydrostatic Transmissions (Vickers Video) f) Lab Exercises # 4-6 |
Chapter 7 |
23,33,36,40 |
| 6 |
8. Hydraulic Valves |
Chapter 8 | 49,50,51,58 |
| 7 |
TEST # 2, Ch. 5,6,7, & 8 |
Chapter 9 |
16,17,23,25,39,45 |
| 8 |
d) Counter balance, sequence, & reciprocating circuits |
Chapter 10 |
28,29,34,36,39,40,43 |
| 9 |
13. Pneumatics: Air preparation & components a) Properties of air b) The perfect gas laws c) Compressors d) Fluid conditioners: filters, regulators, lubricators, indicators e) Mufflers, after coolers, dryers f) Flow, pressure, & directional control valves g) Pneumatic cylinders & motors Formal Lab, Linear & Regenerative Circuits |
Chapter 13 | 20,22,29,33,36,42,44 |
| 10 |
14.
Pneumatics: Circuits & applications |
Chapter 14 | 16,17,20,28,30, |
| 11 |
14. Pneumatics: Circuits & applications f) Pneumatic vacuum systems g) 1st pneumatic lab h) Sizing of gas-loaded accumulators i) Pneumatic circuit analysis using metric units |
Chapter 14 | 31,32,35,36 |
| 12 |
2nd pneumatic
lab |
Chapter 15 |
10,11,15 |
| 13 |
17. Advanced Electrical Controls for fluid power systems a) PLC systems b) Ladder logic c) Structured text d) Programming basics: Variable declarations, code structure e) Programming practices |
Chapter 17 | 27,28 |
| 14 |
1st PLC lab 17. Process control f) Electrical instrumentation g) Sensors |
Chapter 17 | 18,19,22 |
| 15 |
2nd PLC lab Pneumatics project or equipment test results/presentation |
||
| 16 | FINAL EXAM, Ch 14,15,17 | Thursday,12/11/09, 8-10 PM |